Bosch Vial Filling & Sealing Line

Bosch Vial Filling & Sealing Line
Description
Used Bosch Vial Filling & Sealing Line for Liquid Pharmaceutical Products
Line to Include :
BOSCH RRN2033 Vial washer
- Recycle WFI initial rinse
- Fresh WFI final rinse with clean compressed air dry
BOSCH HQL2240S Depyrogenization tunnel
BOSCH MLF3040 Vial Filler, Stopper, Cap
- 4-head rolling diaphragm pumps
- 100% IPC weight check system
- Stopper placement and Cap placement quality control with reject
Chase-Logeman ATL-500 Automated Tray Loader
Passive RABS
- Glass panels with glove ports
- Door system with safety sensors
Line design speed: system design up to 150 vials / minute
Full documentation package including O&M manuals and FAT testing documents
Full set of spare parts
Put into commercial service 2016 / Decommissioned March 2026
Consistent history of use and preventative maintenance
FDA filed and approved / reviewed during several on-site FDA audits
Purpose for selling: no longer needed, acquired higher speed alternative line
Still installed - ready for immediate inspection
Containers and closure types run on this equipment :
a. Vials:
· 10 mL (23.75 mm OD)
· 20 mL (23.75 mm OD)
· 2R ISO vial (16 mm OD)
· 4R ISO vial (16 mm OD)
b. Stoppers:
· 13 mm rubber stopper (12.7 mm x 6.2 mm) – vibratory hopper and feed bowl / track system
c. Seals:
· Aluminum skirt crimp cap (15 mm x 7.8 mm) with plastic flip off – vibratory hopper and feed bowl / track system
Quality control features :
Sensors: vial infeed min/max w/ presence sensor, low vacuum sensor, missing / high stopper
Check weigh: (2) 100% tare scales; (2) 100% gross scales
Reject station: for weight, stopper and cap misplacement, fallen vial (infeed turntable) chute
Environmental: locations for non-viable laser particle counters (not included) and infrastructure for viable micro plate heads (not included). Divider between infeed turntable and filling station. Divider between filling/stoppering and crimp station.
Specifications
| Manufacturer | Bosch-Syntegon |
| Model | BOSCH - Various |
| Year | 2014 |
| Condition | Used |
| Serial Number | Various |
| Stock Number | 1845-01 |
| Electrical | 480V, 3 ph, 60 Hz (transformer included) |
| Control system | Allen Bradley PLC ~ HMI / OIT – Wonderware installed on Industrial PC w/ 3 color light stack |
| Container range | Vial OD 16 – 86 mm |
| Container transport method | Linear intermittent motion |
| Filling | 4-head rolling diaphragm dosing module |
| Closing | 2 position vacuum pick-and-place stoppering module (from dual feed tracks with N2 gas overlay needles prior to stopper placement) |
| Capping | 2 position crimp sealing module |
| Size parts included | 23.75 mm OD Vial (13 mm Closure) ~ 16 mm OD Vial (13 mm Closure) -- multiple closing and capping sets |



































