Bosch Vial Filling & Sealing Line

Bosch Vial Filling & Sealing Line

Description

Used Bosch Vial Filling & Sealing Line for Liquid Pharmaceutical Products


Line to Include :


BOSCH RRN2033 Vial washer

  • Recycle WFI initial rinse
  • Fresh WFI final rinse with clean compressed air dry


BOSCH HQL2240S Depyrogenization tunnel


BOSCH MLF3040 Vial Filler, Stopper, Cap

  • 4-head rolling diaphragm pumps
  • 100% IPC weight check system
  • Stopper placement and Cap placement quality control with reject


Chase-Logeman ATL-500 Automated Tray Loader


Passive RABS

  • Glass panels with glove ports
  • Door system with safety sensors


Line design speed: system design up to 150 vials / minute

Full documentation package including O&M manuals and FAT testing documents

Full set of spare parts

Put into commercial service 2016 / Decommissioned March 2026

Consistent history of use and preventative maintenance

FDA filed and approved / reviewed during several on-site FDA audits

Purpose for selling: no longer needed, acquired higher speed alternative line

Still installed - ready for immediate inspection


Containers and closure types run on this equipment :

a.      Vials:

·       10 mL (23.75 mm OD)

·       20 mL (23.75 mm OD)

·       2R ISO vial (16 mm OD)

·       4R ISO vial (16 mm OD)

b.      Stoppers:

·       13 mm rubber stopper (12.7 mm x 6.2 mm) – vibratory hopper and feed bowl / track system

c.      Seals:

·       Aluminum skirt crimp cap (15 mm x 7.8 mm) with plastic flip off – vibratory hopper and feed bowl / track system


Quality control features :


Sensors: vial infeed min/max w/ presence sensor, low vacuum sensor, missing / high stopper


Check weigh: (2) 100% tare scales; (2) 100% gross scales


Reject station: for weight, stopper and cap misplacement, fallen vial (infeed turntable) chute


Environmental: locations for non-viable laser particle counters (not included) and infrastructure for viable micro plate heads (not included). Divider between infeed turntable and filling station. Divider between filling/stoppering and crimp station. 

Specifications

ManufacturerBosch-Syntegon
ModelBOSCH - Various
Year2014
ConditionUsed
Serial NumberVarious
Stock Number1845-01
Electrical480V, 3 ph, 60 Hz (transformer included)
Control systemAllen Bradley PLC ~ HMI / OIT – Wonderware installed on Industrial PC w/ 3 color light stack
Container rangeVial OD 16 – 86 mm
Container transport methodLinear intermittent motion
Filling4-head rolling diaphragm dosing module
Closing2 position vacuum pick-and-place stoppering module (from dual feed tracks with N2 gas overlay needles prior to stopper placement)
Capping2 position crimp sealing module
Size parts included23.75 mm OD Vial (13 mm Closure) ~ 16 mm OD Vial (13 mm Closure) -- multiple closing and capping sets