Bausch & Stroebel Filling / Stoppering / Trayloading Vial Line ~ up to 400/min

Preowned, Never Used Bausch & Ströbel Filling + Stoppering + Trayloading Line!

Crated, ready for immediate inspection & shipment!

Bausch + Ströbel FFV8024 Filling & Closing Machine

• GMP-compliant hygienic design for aseptic production
• AISI 316L stainless-steel product-contact surfaces.
• Servo-driven operation with infinitely variable speed control.

Filling, dosing and in-process control:

• 8-head, high-precision rotary piston dosing system with servo-controlled pumps and automatic volume adjustment.
• Fully integrated CIP/SIP system providing validated Clean-in-Place and Sterilize-in-Place capability, with automatic CIP, SIP and combined CIP/SIP cycles managed through programmable recipes and process automation.
• Automatic in-process control with integrated robotic tare and gross weighing for continuous verification of filling accuracy without reducing production capacity.

Stoppering:

• Automated stopper feeding and insertion system with vacuum insertion technology
• Automatic level monitoring and shortage detection for reliable closure handling.

Container Transport:

• Integrated “No Container – No Filling – No Closure” functionality.
• Free-hanging container transport system for gentle handling and precise positioning throughout the production process.
• Automatic transfer to the downstream ME520 module, including reject discharge and random sampling functions.

Controls:

• Siemens and Jetter PLC control system with remote diagnostics capability and comprehensive process monitoring.
• 18.5-inch stainless-steel touchscreen HMI with recipe management for up to 500 recipes.
• Audit trail, EU GMP Annex 11 and 21 CFR Part 11 compliant user management, alarm handling and production data recording.

Bausch + Ströbel ME520 Tray Loader

• Automatic tray loading system with conveyor transport.
• Automatic loading and unloading, four loading stations and dual cross-transfer pushers for reliable, high-efficiency pharmaceutical container handling.
• Adjustable loading patterns and staggered row configuration support flexible packaging formats and optimized production layouts.
• Robust aluminium and AISI 316L stainless-steel construction, sterile-room machine guarding with safety glass doors, automatic door monitoring and optimized airflow design to support laminar flow performance and cleanroom conditions.
• Variable-speed drive ensures smooth, efficient operation.

Controls:

• Siemens PLC control provides real-time production monitoring, machine diagnostics, Ethernet connectivity and secure remote service capability.
• 18.5-inch Bausch + Ströbel OVD touchscreen HMI with recipe management for up to 500 recipes, user management, audit trail and alarm handling, designed in accordance with EU GMP Annex 11 and 21 CFR Part 11 requirements.

Line design speed: System design up to 400 vials / minute

*Full documentation package – O&M manuals, FAT and equipment-based testing documents

Available change parts and accessories

*Installed, but never commissioned for production.

*Disassembled and under climate-controlled storage -- listing shows crates moved outside for space, and opened for staging pictures.

*Purpose for selling – no longer needed based on other business opportunities.

*Crated, available for visual inspection upon appointment.

Containers and closure size parts included -

a.      Vials:

·       3 mL

·       10 mL

·       20 mL

·       50 mL

b.      Lyo Stoppers:

·       13 mm rubber stopper – vibratory hopper and feed bowl / track system

·       20 mm rubber stopper – vibratory hopper and feed bowl / track system